Automatic Uncaser Machines (LV-UC200): Extracting Empty Bottles from Reshippers

An automatic empty-bottle uncaser (LV-UC200, 10–28 CPM) automates the front end of glass beverage, wine, spirit, and condiment lines—opening reshipper RSC flaps, lifting empty glass bottles straight out of partitioned cells via pneumatic neck jaws, and routing the empty boxes directly to the downstream case packer.

Multi-Lane Bottle Laning, Grid Fingers & Soft-Drop Cushioning Mechanics

High-speed beverage, water, edible oil, sauce, and household chemical lines (60 to 360+ bottles/min) require continuous multi-lane flow into 2×3, 3×4, or 4×6 case matrices without bottle tipping, label scuffing, or glass breakage. Size your line rate in our case packer speed and collation calculator and match the drop mechanism to your container material:

1. Low-Friction Multi-Lane Dividing & Line-Pressure Relief: Incoming containers transition onto 2, 3, 4, or 6 acetal (POM) tabletop chains guided by servo lane dividers or anti-shingling pneumatic lane brakes. Dual photo-eyes verify that every lane holds a full row of containers before releasing the grid cycle, preventing short-count cases.
2. Pneumatic Lift-Table Gravity Drop (LV-P3103, 5–30 CPM) for PET & HDPE: On standard PET, HDPE, and metal can lines, a pneumatic or servo case lift table raises the empty RSC box to within 50–80 mm of the spring-steel grid fingers. When the sliding riding strip opens, containers drop through the guide fingers while the lift table cushions the impact downward onto a urethane shock pad.
3. Zero-Impact Servo Bladder Soft-Drop (LV-P3103S, 10–22 CPM) for Glass & Partitioned Cases: When packing glass wine, spirit, beer, or sauce bottles into partitioned reshipper cases (LV-PI150), a 2-axis servo head lowers full-depth inflatable polyurethane neck bladders or mechanical neck jaws all the way to the case floor (0 mm free fall) before releasing.

Compare related configurations and sizing tools across automatic case packers, drop and gravity case packers, wrap-around vs RSC corrugated cost calculator, case packer cost and ROI calculator, secondary packaging line footprint planner, case packer FAT checklist and jam troubleshooting manual.

Uncaser, Partition Inserter & Case Sealer Synchronization

Even the fastest servo collator will miss shift OEE targets if the case erecting, flap sealing, or downstream accumulation module jams on high-recycle corrugated board. LINEVO enforces four mechanical design standards across every station:

4-Gate Factory Acceptance Testing (FAT) & Turnkey Line Qualification

Before any LINEVO case packer, case erector, or integrated monoblock (LV-P200-MP) is approved for crating, our engineering team executes a documented 4-Gate Factory Acceptance Test (FAT) using 30 to 50 of your actual knocked-down corrugated blanks and production product samples:

• Gate 1 — 30-Minute Uninterrupted Run at 100% Rated CPM: The machine packs 300 to 900 consecutive cases at full contract speed with ≥98.5% net completion, zero vacuum-drop misfires, and ≥80% hot-melt fiber tear across all four major flaps.
• Gate 2 — Timed ≤15-Minute No-Tool SKU Changeover: A single technician switches the machine from your smallest SKU to your largest SKU using only the Siko digital counter recipe sheet and quick-release pin mandrels, verifying first-case diagonal squareness within ±1.5 mm.
• Gate 3 — PackML Upstream & Downstream Handshake Simulation: Full verification of dry-contact or Ethernet/IP / Profinet interlocks with upstream checkweighers, metal detectors, downstream LV-9560PL print-and-apply GS1-128 labelers, and 24V MDR accumulation conveyors.

To get a formal cycle-rate calculation, CAD floor layout, and itemized engineering quotation for your package and box drawing, message our LINEVO engineering team directly on WhatsApp.