LINEVO Packaging Machinery · Automatic Case Packing & End-of-Line EngineeringTop-Load · Side-Load · Wrap-Around · Drop Packers · Erectors · Sealers · Palletizers
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About AutomaticCasePacker.com — LINEVO Secondary Packaging Engineering

Learn how LINEVO Packaging Machinery designs, builds, and factory-tests automatic case packers, case erectors, case sealers and robotic palletizing lines.

LINEVO Packaging Machinery assembly and factory acceptance testing floor

LINEVO Secondary Packaging & Case Packing Manufacturing Division

AutomaticCasePacker.com is the dedicated secondary packaging and end-of-line engineering division of LINEVO Packaging Machinery. From our CNC machining, sheet-metal fabrication, and electrical cabinet assembly plant, LINEVO designs, manufactures, and factory-tests complete automatic case packing systems—spanning top-load pick-and-place (LV-P250), horizontal side-load (LV-P200), bottom-load (LV-P270), continuous 30 CPM wrap-around (LV-P320), gravity/soft-drop (LV-P3103), automatic case erectors (LV-CE150 / LV-CE250), and monoblock packer-palletizer cells (LV-P200-MP). Explore our automatic case packer home and automatic case packers catalog for model-by-model specifications.

Manufacturing & Engineering Capability LINEVO In-House Standard Buyer Verification Deliverable
CNC Frame & Stainless Fabrication Heavy-gauge welded SUS304 stainless steel and powder-coated carbon steel balcony frames Dimensional frame inspection report + 2D/3D CAD plant layout (DWG / STEP)
Servo Motion & Control Panels Allen-Bradley, Siemens, or Schneider PLC + multi-axis servo motion (PackML state logic, UL 508A / CE wiring) Complete electrical schematics, I/O tag list, and 100-recipe HMI backup
Corrugated Blank & Sample Testing Lab Physical trial validation on 30–50 knocked-down customer RSC or die-cut wrap-around blanks Video-recorded 30-minute FAT continuous run (≥98.5% completion) and ≤15 min changeover
LINEVO's end-to-end engineering scope covering primary package collation, corrugated blank forming, case loading, and sealing.
Figure 1: LINEVO's end-to-end engineering scope covering primary package collation, corrugated blank forming, case loading, and sealing.

Core Equipment Architecture Built on Our Assembly Floor

Rather than adapting a single frame to incompatible package geometries, LINEVO manufactures purpose-built mechanical platforms matched to your primary container physics and corrugated board format. Compare our complete systems across case erectors and case sealers, automatic case packer manufacturer, and engineering verification standards:

  1. Flexible Pouches, Pillow Bags & Flow-Wrapped Multipacks (LV-P250 / LV-RD120): Engineered with incline take-away belts, vibratory bag-conditioning conveyors (±2.0 mm thickness leveling), dual-lane servo race-track collators, and 2-axis servo gantries (LV-P250, up to 20 CPM) or 4-axis vision Delta robots (LV-RD120, 60–120 picks/min) using Piab / Schmalz multi-stage Venturi vacuum cups or mechanical clamshell cradles.
  2. Rigid Folding Cartons, Canisters & Gabled Bricks (LV-P200 / LV-P270): Balcony-style horizontal side-load packers (LV-P200, 15–25 CPM) with stainless loading funnel horns that isolate minor flaps during insertion, plus bottom-load vertical packers (LV-P270, 10–18 CPM) for heavy or delicate cartons requiring zero bottom sliding friction.
  3. Bottles, Cans, Jars & High-Volume Retail Trays (LV-P3103 / LV-P320): Multi-lane acetal laning conveyors feeding pneumatic-cushioned drop packers (LV-P3103, 5–30 CPM), servo Z-axis soft-place bladder grippers (LV-P3103S) for glass containers and partitioned cases (LV-PI150), and 30 CPM servo wrap-around case and SRP tray packers (LV-P320) that cut corrugated board surface area by 15% to 22%.
Every LINEVO secondary packaging machine undergoes a 30-minute continuous run trial on customer corrugated blanks before shipment.
Figure 2: Every LINEVO secondary packaging machine undergoes a 30-minute continuous run trial on customer corrugated blanks before shipment.

Globally Sourced Wear Parts & Sub-Assembly Standards

Every LINEVO secondary packaging line is built with non-proprietary, globally stocked pneumatic, servo, adhesive, and sensing components so plant maintenance teams can source spares locally in North America, Europe, Latin America, the Middle East, and Asia-Pacific:

Subsystem Category Standard OEM Component Brands Installed Field Service & Maintenance Advantage
PLC, Servo Drives & HMI Allen-Bradley (CompactLogix / Kinetix), Siemens (S7-1500 / Sinamics), or Schneider Local plant technicians can connect with standard studio software; zero locked black-box boards
Hot-Melt & Tape Sealing Nordson ProBlue / Mesa or Robatech Concept melters; heavy-duty 48/72 mm BOPP tape heads (LV-FXC4030X) Precision stitch-bead adhesive control delivers ≥80% fiber tear while cutting glue use by 35–50%
Pneumatics & Vacuum Generation Festo or SMC valve islands and ISO cylinders; Piab / Schmalz multi-stage Venturi ejectors Individual suction-cup check valves hold layer grip even if one pouch seam wrinkles
SMED Changeover Hardware Siko 4-digit digital leadscrew counters, quick-release pin mandrels, and engraved millimeter scales Repeatable 10–15 minute SKU changeover by a single operator with zero hand wrenches
Integrated LINEVO case erecting, loading, and sealing line.
Figure 3: Integrated LINEVO case erecting, loading, and sealing line on our assembly floor.

4-Gate Factory Acceptance Testing (FAT) & Global Commissioning

No LINEVO case packer, case erector, or integrated monoblock (LV-P200-MP) is released for crating until it passes our documented 4-Gate Factory Acceptance Test (FAT) on your actual filled primary packages and knocked-down corrugated blanks:

  • Gate 1 — 30-Minute Uninterrupted Run at 100% Rated CPM: Verified on 300 to 900 consecutive cases at full contract speed with ≥98.5% net completion, zero vacuum-drop misfires, and ≥80% hot-melt fiber tear across all four major flaps.
  • Gate 2 — Timed ≤15-Minute No-Tool SKU Changeover: Executed live between your smallest and largest case footprints using Siko counter settings and quick-release change parts, verifying first-case squareness within ±1.5 mm.
  • Gate 3 — Safety & Line Interlock Verification: Full Category 3 / PLd guard-door safety relay validation (Pilz / Sick) and PackML upstream/downstream handshake testing with checkweighers, case labelers (LV-9560PL), and palletizers.

To send your primary package dimensions, pack pattern, and target CPM directly to our application engineers, start a technical WhatsApp consultation.

Common Engineering Questions

How do I match an automatic case packer to my primary packaging speed?

Divide your primary filler or bagger speed (units/min) by the pack count per case to get net CPM, divide by expected line OEE (0.75 to 0.82), and multiply by a 1.20 to 1.25 surge factor so the case packer clears upstream accumulation without starving the primary machine.

What is the changeover time on LINEVO automatic case packers?

LINEVO automatic case packers (LV-P250, LV-P200, LV-P320, LV-P3103) use Siko digital leadscrew position indicators, tool-less quick-release pin mandrels, and PLC servo recipe memory to complete a full SKU box changeover in 10 to 15 minutes with zero hand wrenches.

When does a wrap-around case packer save money over a pre-glued RSC box?

A flat die-cut wrap-around blank eliminates the manufacturer glue joint and double flap overlap, reducing corrugated board area by 15% to 22% per case. On lines running more than 1.2 million cases per year at 15 to 30 CPM, corrugated material savings typically pay back the wrap-around machine delta in 8 to 14 months.

Related Equipment & Guides

Get a Case Packing Route Checked Against Your Box Samples

Send your primary package dimensions, pack pattern (R × C × L) and target CPM on WhatsApp. LINEVO engineers will propose a case packing layout and the FAT checks to run on your corrugated blanks.

Contact LINEVO engineers on WhatsApp